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Lessons of 60 years ago for Worker moral / happiness…still valid today

Frank Woollard and William R Morris of Morris Motors Ltd  understood the importance of having a happy and motivate workforce way back in the 1930s,  In his book ‘Principles of Mass Flow Production’ (1954) he devotes a whole chapter to it, stressing the importance of the process being improved for the benefit of the workers …

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The 4 P’s of The Toyota Way applied to Lean Six Sigma

The “Toyota Way” as documented in Toyota Motor Corporation Annual Report, 2003, and by University of Michigan professor Jeffery Liker (2004) has at its core the ‘4 P’s’ of ‘Philosophy, Process, People/Partners and Problem Solving.’ These 4 P’s are also the essential components of Lean Six Sigma and a good way to remember what the …

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The Rise-and-Fall ( and rise again) of British Lean Manufacturing

British Lean Manufacturing was at the top of its game in 1935 with the Morris Motor Company and Frank G. Woollard having implemented Just-in-Time, Workers-as-problem-solvers,  Flow-Production and Rapid-Change-Over methods**.  Cycle-Times and Cost-per-unit were being halved and halved again**.  Defects were being caught and fixed upstream at the root cause**.  Customers around the world wanted British …

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Are we heading in the right direction ? Good Performance Measurements are key !

Defining and using the correct Key Performance Indicators, better known as KPIs,  is vital to the success of any organization.    It is impossible to run a Lean Six Sigma program in your company without defining and using the correct KPIs. The right KPIs are ‘the compass’ that shows you if you are heading in …

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Design for Lean Six Sigma : 2 day introduction course

Lean Six Sigma Training Ltd ( UK ) now offers a 2-day introduction course to DFLSS,  Design for Lean Six Sigma.  This training is critical for moving the concepts of Lean Six Sigma from existing process improvement and into new product development and new process development.   The course is built upon the ICOV ( Identify, Characterize, Optimize, Validate …

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Positive feedback from fellow professionals is always nice to hear !

My sincere thanks to Mehdi Kootiarab, MBA, MCIPS  of Saudi Aramco for his most generous posting on Trustpilot.com concerning the Lean Six Sigma class that I presented to him in London in December together with my colleague Chris Alcock.  We do strive to provide the very highest quality of Lean Six Sigma training and it is very rewarding for …

Positive feedback from fellow professionals is always nice to hear ! Read More »